Payment & Shipping Terms:
|Name:||Automatic Fryer Machine||Model:||LY-50|
|Dimension:||Outside 1400*3500*2500||Working Capacity:||30-50kg|
|Material:||Food Grade 304 Stainless Steel; Outside With Insulation Layer||Vacuum Pump Power:||7.5kw|
|Oil Pump Power:||3kw||Control System:||Full Microcomputer Automatic Control|
vacuum frying machine,
automatic frying machine
200kg Input Fruit Chips Vacuum Frying Equipment Temperature 75-110℃ Continuously Oil Filtration
1. Select cleaning and classification: The advantage of raw material classification is that the process conditions are easy to control; the size of the finished product is consistent, the quality level is improved; the frying efficiency is improved. If the raw materials are mixed and processed, different frying times are required.
2, Blanching: blanching with 80-100 ℃ hot water for 2-10 minutes, 0.1-0.2% citric acid and 0.05-0.1% VC can be added to the hot water, remove after blanching, drain or spin Moisture.
3. Vacuum low temperature frying and deoiling: Put the dehydrated date into a vacuum fryer, the vacuum degree is 0.08-0.12MPa, the oil temperature is 80-100 ° C, and the frying is 30-60 minutes; the frying process can be carried out appropriately Stir.
- Heater exchange: the heating speed is fast, only need 8-13mins to reach required temperature. The oil cycle area is 35-40m³.
- PLC interface: fully automatic computer control from feeding to de-oiling. 1 person can operate 5 sets.
- Vacuum unit: equipped most advanced vacuum pump, including our own design. The vacuum degree can be maintain -0.098mpa all the time. The noise can be controlled below 60db.
- De-oiling system: the de-oiling speed is 300r/min. It also can be changed according to different products. Our de-oiling adopts frequency conversion speed regulation, suitable for all products with low oil content and high oil content. Low speed is used for stirring, high speed is used for oil separation, time relay is used to control the reverse rotation of the fry basket, and the heat transfer effect is enhanced.
- Oil inlet: reasonable oil inlet design keep the even oil washing. The product has good color.
1. Oil storage tank
It is for oil storage before frying. The oil will be heated in it firstly. During frying, the oil will be cycled between oil storage tank and frying pot.
2. PLC control system
It is control the whole machine.
This make the machine operate fully automatically. No need to manual during processing.
3. Touch screen
The new type is connect directly with the machine body, not separate part.
It is easy to understand and operate.
4. Electrical Components
It mainly includes dis-connector, frequency converter and thermal overload relay.
5. Oil Filter Tank:
We have vacuum oil filter tank to match with our automatic snacks vacuum frying equipment. The whole process is also automatic. There is a vacuum pump on the filter tank, it can pump the oil from storage tank into the filter tank.
We all know after several batches, there will be bad smell and also dirty scrap(sugar) in the oil. In order to keep good quality of final chips, the oil need to be filtered.
Normal procedure is as below:
Add ordinary natural water, the water should be higher than the steam exhaust pipe, then heat the boiling, the heating temperature is higher than 100 degrees, about 105 degrees, so that the sugar in the oil will dissolve, it takes about 40 minutes, then need to wait for about 3 hours The water and oil are separated and precipitated. The ratio of water and oil is 30% water, 70% oil in the filter tank.
|SPECIFICATIONS OF DIFFERENT CAPACITY|
|Raw Material Input||30kg-50kg||80kg-100kg||170kg-200kg|
|Machine Material||food grade SS304||food grade SS304||food grade S304|
1. Electric heating.
It is heating with the thermal oil. The advantages of this method are uniform heating, high thermal efficiency and low heat loss; the use of electricity as a heat source eliminates the boiler, boiler room and other supporting facilities in the production process; the investment is small and the production is fast. However, this method is only suitable for small-scale production and consumes a large amount of electricity. It is necessary to consider the actual local power supply.
2. Steam heating
Steam is used as a heating medium, which is suitable for industrial production of a certain large scale. The heater can be a spiral coil or a sandwich. Currently, this type of equipment generally uses a spiral coil. The advantage of this method is that the heat supply is sufficient, especially after feeding, the oil temperature is greatly reduced. At this time, the supply of steam can be increased to meet the demand for heat.
3. Storage tank circulation heating
That is, the frying pot and the fuel tank are provided with an interlayer for steam heating, and the heated oil in the oil tank is pumped into the frying pot to circulate to relieve the insufficient heat provided by the steam interlayer heating. In this way, the heat loss of the pipeline is very large. Additional equipment such as a circulation pump is required. The valve and the interface are added, so that it is difficult to maintain the vacuum in the pot.
After repeated practice research and feedback from our customers, the heating method currently used by our company is steam heating, which has fast heating and high stability, which saves energy. Heating the boiler with gas does not cause pollution.
Normally, the steam heating and thermal oil heating is the way our customers choose.
In recent years, our company's technological innovation has continued to develop. The number of invention patents has continuously increased. Companies in good faith, quality, innovation, professionalism, unity, and enterprising, to achieve manufacturing, installation, one-stop after-sales service. We can better serve our customers. Excellent professional technical and sales talents, as well as advanced technology and engineering level, will solve the challenges you face in the production.
Our company will sincerely cooperate with friends from all walks of life to develop together.
Contact Person: Grace Li